Miscellaneous Tech & Tips...

BULKHEAD BRACE

If you haven't found out already you will soon!
The screws used to hold your bumper mount [4936] to the bulkhead [4929] and bulkhead cross brace [3930] are poor quality and should be replaced immediately.  Here's why...

 
While working on my differential I had the whole back-end of my truck off and upon puting it back together I had one of the bulkhead cross brace screws snap! The head twisted right off leaving the threads stuck in the bulkhead.  Luckily I was able to carefully twist out the broken piece with pliers and then it was off to the LHS for some replacements.
A Traxxas screw set for the E-Maxx is about $10.00 and is a nice thing to have but I opted for the stainless steel screw set ($34.00) so that I could convert to all allen heads instead of the phillips which are sometimes difficult to get to and... snap off!
The photo above, from L-to-R, shows a stock screw in good condition, a bent one and a stainless machine screw.
Do not reinsert a bent one... it will break!
The photo below shows a Dynamite brand aluminum brace & a stock E-Maxx brace.
Dynamite aluminum brace & a stock E-Maxx brace
One of the things that bugs me while working on my truck is that I'm threading into plastic. I know after a few times taking out the same screws I'm going to end up with a screw that just spins and never gets tight, I already have a few of these on my truck.  I wanted something more precise and since another screw broke off in one of my bulkhead cross braces and there was not enough of it sticking out to grab with pliers, I decided to buy f/r aluminum bulkhead cross braces at $9.95 ea.  Now with my SS screw set and my aluminum bulkhead cross braces I will have precise threading and screws that wont bend on impact or snap in half!
I saved what decent old screws remained to give to someone else when they have the same misfortune and it was a good thing I did, a fellow E-Maxxer at the track snapped one the next day.
 
ESP Hobby, ESC cooling fan
Finished!

Installation is fairly simple.  After the broken parts were removed I ran the new SS screws through all the holes in the new braces and then threaded the screws through the bulkheads to prepare the holes.  Good thing to do as the new SS screws will push out some extra plastic as they cut their own threads.  You don't want the extra plastic shavings inside the threads of your new braces.  Nothing left to do now but to run it.  I expect it will be a lot faster now :)
* If you buy new braces make sure you get a front & a rear because they are slightly different.

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FUTURE TECH

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